Chemitek case study · Vietnam

Anti-soiling coating results on a 330 MW solar plant in Vietnam

At a 330 MW plant in Ninh Thuan, BIM AC Renewables coated three strings with Chemitek D-Solar Defendor through its cleaning robot and cleaned three with water only. Over a year, the coated strings produced more energy in both seasons and took less water to clean.

Wide aerial view of a large utility-scale solar farm at golden hour, rows stretching into the distance
Photo: Chemitek

The case file

+2.64%dry-season energy from three coated strings over three water-cleaned strings (+0.99% in the rainy season)
Measured by
Chemitek (Portugal) and partners
Country
Vietnam
Site
330 MW utility plant (BIM 1, 2 and 3); six 285-panel test strings
Contaminant
Fine dust, seasonal pollen, occasional beeswax and bird droppings
Period
May 2020 – Apr 2021
Products
D-Solar Defendor (DSD)

The site and the test

BIM AC Renewables owns and maintains the BIM 1, 2 and 3 solar plants in Ninh Thuan, Vietnam: 330 MW in all. The soiling is fine dirt and dust, seasonal pollen, and now and then beeswax and bird droppings. A SolarCleano F1 robot cleans the plant about four times in the dry season, and not at all in the rainy season. The question was whether an anti-soiling coating would make those cleans easier and keep more energy between them.

  • Coated strings: three complete strings of 285 panels, treated with Chemitek D-Solar Defendor (DSD), a hydrophobic anti-soiling coating.
  • Control strings: three complete strings of 285 panels, cleaned with water only.
  • Application: DSD was mixed into the robot’s cleaning water and injected over its brushes during a normal clean. Water beading on the glass afterwards showed the coating was on. The strings were then cleaned three more times without reapplying it.
  • Period: one year. The energy tables run from May 2020 to April 2021; the report doesn’t give the date the coating went on.
  • Measure: energy at the inverter, summed for each group of three strings, with both groups under the same irradiation and ambient temperature. The O&M team also tracked water use and how easily the panels cleaned.

Results

Coated strings over water-cleaned strings
  1. Rainy season, May–Oct 20200.99%
  2. Dry season, Nov 2020–Apr 20212.64%

D-Solar Defendor applied by the cleaning robot (Chemitek case).

Season Water-cleaned strings Coated strings Difference
Rainy, May – Oct 2020 73,668 kWh 74,397 kWh +729 kWh (+0.99%)
Dry, Nov 2020 – Apr 2021 93,250 kWh 95,718 kWh +2,468 kWh (+2.64%)

Each figure is the sum of three strings of 285 panels. Chemitek labels both tables “before cleaning” and doesn’t say which days they cover.

The O&M team also reported:

  • Faster cleaning. Soiling came off more easily, and crews no longer had to go back over stubborn spots such as bird droppings.
  • Softer brushes. The robot could run softer brushes, which lowers the risk of scratching the glass.
  • Less water: 15–25% less, in line with the time saved. The range depended mainly on how dirty the panels were, and partly on the skill of the robot’s operator.
  • No grip problems. The coating didn’t affect the robot’s grip on the panels.

BIM AC Renewables judged the test a success and decided to apply DSD across all three plants in the next dry season.

How to read it. The energy comparison is the strongest part: three strings against three, a full year, both seasons. Three cautions. The plant has no soiling sensors, so the soiling side rests on what the crew saw. There’s no comparison of the two groups before the coating went on, which would show how closely they matched to begin with. And Chemitek reports that in laboratory tests by ÉMI-TÜV SÜD the coating raised light transmission by 1.8%, an effect the report says can’t be separated from the field result. Read +0.99% and +2.64% as the combined effect of everything the coating changed.

What this means for a South African plant

  • Dry spells are where soiling builds. The Vietnam gain, too, was largest in the dry season. South African dry-season rates are in soiling losses in South Africa.
  • Hydrophobic coatings are site-specific. In a published Northern Cape trial, a hydrophobic coating increased dust soiling, opening a performance-ratio gap of up to 5.5% against uncoated modules (du Plessis et al., 2020). DSD is hydrophobic too, so Vietnam is a reason to test it on your dust, not proof that it will work there.
  • Soft water. DSD is diluted in soft water: reverse osmosis, distilled, or water treated with Water Softening Agent (Chemitek). Check yours with our cleaning-water testing.
  • Robots and tractors. Here DSD went on through a robot’s brushes. Chemitek’s coatings also go on with tractor-mounted and rotary brushes. See brushes and equipment.
  • Measure the soiling. A soiling station beside test and control strings shows what the coating does between cleans, which this plant couldn’t. See soiling monitoring.

Want to know whether a coating pays on your plant? Our pilots put coated strings beside matched water-cleaned strings, with a baseline before treatment, and are free for utility-scale and large C&I plants. If your crews already clean and you only need the product, order just D-Solar Defendor.

Sources

Common questions

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Why was the gain bigger in the dry season?

The plant has no soiling sensors, so the report can only say what the crew saw. In the dry season the coated strings looked less soiled; in the rainy season, when the plant isn't cleaned, the only visible difference was a thin film of encrusted dirt on the uncoated panels. Without a soiling measurement, the cause of the seasonal difference isn't proven.

How was D-Solar Defendor applied?

During a normal clean. The product was mixed into the robot's cleaning water and injected over its brushes, so there was no separate coating visit. Water beading on the glass afterwards showed the coating was there, and the strings were cleaned three more times without reapplying it.

How reliable is the 15–25% water saving?

It is the O&M team's figure, and the report ties it to the time saved: soiling came off more easily, and crews didn't have to go back over stubborn spots such as bird droppings. The range depended mainly on how dirty the panels were, and partly on the robot operator's skill. The report doesn't say how the water was metered.

Is the 1.8% light-transmission gain part of the result?

Probably, but it can't be separated. Chemitek reports that in laboratory tests by ÉMI-TÜV SÜD the coating raised light transmission by 1.8%. In the field that effect is mixed in with soiling and everything else, as the report itself says, so read the seasonal figures as the combined result.

Would a hydrophobic coating work on a South African plant?

Not necessarily. In a published Northern Cape trial, a hydrophobic coating increased dust soiling, opening a performance-ratio gap of up to 5.5% against uncoated modules (du Plessis et al., 2020). Coatings are site-specific, so prove one on your own strings against matched controls before a plant-wide roll-out. Pilots are free for utility-scale and large C&I plants.

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