Chemitek case study · United Arab Emirates

Cement dust removal on a solar plant in Dubai

Fortnightly water-and-brush cleans couldn't shift cement dust cured onto the glass. One clean with Chemitek Inorganic Removal Agent closed most of the gap to a clean reference inverter.

Rooftop solar modules in two columns: the left column cleaned to dark glass, the right still hazy with dust and partly wet
Photo: Chemitek

The case file

4.5 ptsof output recovered against a clean reference inverter (−6.59% → −2.06%)
Measured by
Chemitek (Portugal) and partners
Country
United Arab Emirates
Site
PV plant, 288 panels tested (capacity not stated)
Contaminant
Cured cement dust
Period
1 May – 5 Jun 2022
Products
Inorganic Removal Agent (CRA)
Original report (PDF)

The site and the test

SirajPower owns and maintains the plant, where cement dust had cured onto the glass. Its routine clean, every two weeks with water and a rotary brush, wasn’t removing it. Before treatment, the affected inverter was losing almost 7% of its output against a reference inverter whose modules had no cement on them and were cleaned with water only. Chemitek’s report doesn’t state the plant’s type or capacity.

  • Test area: 288 panels on inverter 6, cleaned with Chemitek Inorganic Removal Agent (CRA). Inverter 7, free of cement and cleaned with water, was the reference.
  • Dates: 1 May to 5 June 2022 (35 days), with the CRA clean on 1 June.
  • Dilution: 1:2, each 5 L of CRA in 10 L of water, as Chemitek recommended for heavy contamination.
  • Dose: 500–800 mL of diluted solution per panel.
  • Method: spray on, then brush and rinse off with water a few seconds later. The product must never dry on the module; if it does, the clean has to start again.
  • Measure: daily energy and daily performance of inverter 6 against inverter 7, both under the same irradiation and ambient temperature.

Results

Average daily gap to the clean reference inverter
  1. After the 11 May clean−6.77%
  2. After the 24 May clean−6.68%
  3. Before CRA, 27–31 May−6.59%
  4. After CRA, 1–5 June−2.06%

Routine cleans were water and rotary brush; the CRA clean was one application at 1:2 (Chemitek case).

Cleaning (2022) Method Average daily gap to the reference inverter
Routine clean, 11 May Water and rotary brush, both inverters −6.77%
Routine clean, 24 May Water and rotary brush, both inverters −6.68%
Before CRA, 27–31 May – −6.59%
CRA clean, 1 June (1–5 June) CRA at 1:2: spray, brush, rinse −2.06%

Two routine cleans left the gap about where it was. One CRA clean narrowed it from −6.59% to −2.06%, about 4.5 percentage points; Chemitek describes this as recovering almost 5% of output. The O&M team reported that CRA broke the cement’s bond to the glass and emulsified the particles, and that the crew got faster with practice. It decided to use CRA across the whole contaminated plant, then protect it with Solar Wash Protect or Antistatic Solar Armor to reduce cement adhesion and avoid repeat CRA cleans.

How to read it. The after-treatment data cover five days, so the report shows the recovery, not how long it lasted. A −2.06% gap remained, and the report doesn’t say whether that is residual cement or a normal difference between the two arrays. A longer measurement period, ideally with a soiling sensor, would answer both.

What this means for a South African plant

  • Heat. Hot glass dries the product fast, and Chemitek advises against cleaning hot modules. In Dubai the crew rinsed within seconds. In South Africa that means early-morning, late-afternoon or overcast work, especially in summer and in the arid Northern Cape, where parts get under 70 mm of rain a year (SAEON).
  • Water. Cleaning more often with water won’t fix cured cement: two fortnightly cleans left the gap about where it was. The fix was a chemical remover, not more water.
  • Contaminant. Cement and limestone dust cure the same way wherever they settle. See Chemitek’s Chile carport case and Israel case, and our North West cement-dust pilot.
  • Quantities. 500–800 mL per panel at 1:2 suited heavy contamination here. Chemitek’s advice is to test a small area first and to leave the product on longer rather than mix it stronger. Our cement-dust page covers the method, and a pilot sets the dose for your deposits.

Sources

Common questions

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How much Inorganic Removal Agent does a panel need?

In Dubai, Chemitek recommended 500–800 mL of diluted solution per panel, mixed at 1:2 (5 L of CRA in 10 L of water), for heavy contamination. The right amount depends on panel size and how bad the deposit is, so test a small area first. Chemitek advises leaving the product on longer rather than mixing it stronger.

Why didn't the regular cleaning work?

Cured cement is bonded to the glass, and water and a rotary brush don't break that bond. After two routine cleans in May, the affected inverter was still about 6.7% behind the reference. One CRA clean closed most of that gap.

Did the gain last?

The report stops five days after the CRA clean, so it shows the recovery, not how long it lasted. The O&M team planned to protect the plant with Solar Wash Protect or Antistatic Solar Armor to reduce cement adhesion.

How big was the plant?

Chemitek's report doesn't state the plant's type or capacity. The test covered 288 panels on one inverter, compared with a second, cement-free inverter.

Can Inorganic Removal Agent be used in hot weather?

Chemitek advises against cleaning hot modules, because the product dries too fast and loses its effect. In Dubai the crew rinsed within seconds of spraying, so it never dried. In South Africa we schedule CRA work for the early morning, late afternoon or overcast conditions.

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