Chemitek case study · Malaysia

When the cleaning water made the panels dirtier

Solar panel cleaning water quality decided this test at an 850 kWp hybrid station in Malaysia. The string washed with well water alone produced less than the string nobody washed.

Solar panel rows in the foreground with forested green mountains and clouds in the background
Photo: Chemitek

The case file

−4.90%string washed with high-TDS well water alone, against the three-string average
Measured by
Chemitek (Portugal) and partners
Country
Malaysia
Site
850 kWp solar hybrid station (solar, batteries, diesel)
Contaminant
Fine dust and pollen; high-TDS wash water
Period
18 Aug – 6 Sep 2020
Products
Solar Wash Protect (SWP)
Original report (PDF)

The site and the test

TNBES operates an 850 kWp solar hybrid station (solar, batteries and diesel) for TNB at RPS Kemar in Gerik, Perak, Malaysia. Forest surrounds the plant. The soiling is fine dirt and dust, seasonal pollen, and occasionally beeswax and bird droppings. The plant was normally cleaned with manual brushes about every two months in the dry season, and not at all in the rainy season.

  • Strings: three, of 285 panels each.
  • SCM4: washed with water only, as the normal-maintenance baseline.
  • SCM5: washed with Chemitek Solar Wash Protect (SWP), applied by hand on 17 and 18 August 2020: diluted, sprayed, brushed and rinsed.
  • SCM6: not washed, as the no-maintenance baseline.
  • Water: both washed strings used the same well water.
  • Dates: 18 August to 6 September 2020 (20 days).
  • Measure: each string’s energy at the inverter, compared with the average of the three. All three saw the same irradiation and ambient temperature.

Results

Energy against the three-string average
  1. Well water only−4.9%
  2. Solar Wash Protect, same water+3.84%
  3. Not washed+1.06%

18 August to 6 September 2020 (Chemitek case).

String Treatment Energy, 18 Aug – 6 Sep 2020 Against the three-string average
SCM4 Well water only 3,250.10 kWh −4.90%
SCM5 Solar Wash Protect, same well water 3,548.80 kWh +3.84%
SCM6 Not washed 3,453.70 kWh +1.06%

The string washed with well water produced less than the string nobody washed. Chemitek’s explanation: the well water was so high in total dissolved solids (TDS), minerals and organic matter that it left the panels dirtier than before the clean.

The SWP string, washed with the same water, came out on top; Chemitek credits softeners in the SWP formula for reducing the effect of the TDS. Treating the unwashed string’s +1.06% as the effect of rising irradiation, Chemitek deducted it to give a net 2.78% from SWP over the 20 days. The O&M team also reported faster, easier cleaning and much less water, since water was only needed for rinsing, and moved all its cleaning to SWP.

How to read it. All three figures are relative to the average of the three strings, so the clearest reading is the ranking: SWP first, no wash second, well water last. The report gives no TDS reading for the well water, so it can’t tell you how bad water must be before washing does harm. Only a test of your own water can.

What this means for a South African plant

  • Test the water first. Module makers set limits for cleaning water, on different bases. LONGi’s manual allows TDS up to 1,000 mg/L and hardness of 0–450 mg/L without stating the basis; First Solar prefers hardness under 75 mg/L and prohibits 75–180 mg/L water on anti-reflective-coated modules. Our cleaning-water testing checks yours against your modules’ limits.
  • Treat the water to match the problem. Chemitek Water Softening Agent captures calcium and magnesium in the wash water, so they can’t deposit as scale when a rinse dries; set the dose from a hardness test with test strips, because a TDS meter reads the agent itself. Softening leaves other dissolved solids in the water, so for water high in TDS, reverse osmosis may be the better fix. See water quality for solar panel cleaning.
  • Never let a rinse dry on hot glass. Whatever the water, what is dissolved in it stays behind when it dries. Clean when the glass is cool and rinse section by section. See hard-water scale.
  • Borehole and well water. The lesson matters most where a borehole or well is the only water on site, as a well was here. Treat or soften it, and prove the method on a few strings with a pilot first.

Sources

Common questions

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How can washing make solar panels dirtier?

When water high in dissolved solids dries on the glass, its minerals and organic matter stay behind as a film. At TNBES, the string washed with well water alone produced less energy than the string that wasn't washed at all.

What water should we clean with?

Water within your module maker's limits, compared on the same basis. LONGi, for example, allows TDS up to 1,000 mg/L and hardness of 0–450 mg/L without stating the basis, while First Solar prefers hardness under 75 mg/L. Test the water first, treat or soften it if needed, and never let rinse water dry on the glass.

Did Solar Wash Protect cancel out the bad water?

In this test, the SWP string washed with the same well water finished first, 3.84% above the three-string average. Chemitek credits softeners in the SWP formula. Where water is hard, we still treat the water as well, for example with Chemitek Water Softening Agent dosed to the measured hardness.

How long did the test run?

Twenty days, from 18 August to 6 September 2020, after SWP was applied by hand on 17 and 18 August. It shows the effect of one wash, not a whole season.

Can RenewChem test our cleaning water?

Yes. We test cleaning water on site and check it against your module maker's limits before recommending a method or product.

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